PPE compliance (20+)
- Helmet, face shield, mask, goggles, and gloves detection
- Safety-harness checks for elevated work
- Role-based PPE conformance verification
Manufacturing Solution
Visual AI safety platform for multi-factory operations
Awakedata deploys AI video analytics across production sites with broad scenario coverage, real-time violation short-video records, and closed-loop compliance workflows. The solution is built for practical plant safety governance with measurable response speed.
Deployed AI scenarios across factories
100+ scenarios are already deployed, from PPE and vehicle control to hazardous operation monitoring.
Vehicle and forklift management (10+)
- Speeding, illegal parking, and no-stop entry detection
- Loaded-forklift unsafe motion and route violations
- Person-near-moving-forklift risk alerts
Human behavior and process safety
- Unauthorized area entry and walkway violations
- Smoke/fire, hot-work, and confined-space task checks
- OCR, instrument reading, and process compliance triggers
Hanging-load proximity detection
Forklift speeding and reverse-risk detection
No-stop gate entry and illegal parking detection
Factory wallboard real-time push of events
Cross-line intrusion and non-walkway movement detection
SAM&LOTO process compliance detection
Violation short-video records
Every major event is stored with visual evidence for faster review and accountability.
Real-time capture and clipping
Each violation event is automatically clipped into short video with timestamp and location context.
Onsite and remote distribution
Events can be pushed to factory wallboards, control rooms, and mobile supervisors for immediate handling.
Faster closure workflow
Safety teams can review, annotate, assign action plans, and close incidents with auditable evidence.
SAM&LOTO visual compliance solution
A dedicated visual workflow that solves traceability and false-trigger gaps in conventional light-curtain setups.
Featured sector: SAM&LOTO
Traditional light-curtain methods can only detect presence/absence and struggle to identify who acted, what action was performed, and whether lockout-tagout steps were executed correctly. The visual AI approach adds full process evidence, person-level operation recognition, and robust event analysis for safe and accountable maintenance operations.
- Captures the full sequence from status-light trigger to operation, verification, and unlock completion.
- Checks lock quantity against personnel and role requirements across time thresholds.
- Records compliant and non-compliant cases with image/video proof for investigation and audits.
- Supports EHS/MES data linkage for digital metrics and trend analysis.
Pain points resolved
- Eliminates ambiguous "object present"-only logic in multi-role operations.
- Reduces false triggers from dust, reflections, and temporary occlusion.
- Provides incident traceability with searchable visual records.
- Enables scalable deployment across diverse workstations and layouts.
Operational outcomes
- Higher process compliance confidence in maintenance and lockout workflows.
- Shorter incident review time with direct evidence playback.
- Better cross-team coordination with clear responsibility trails.
- Lower long-term O&M cost through software-driven expansion.
Overall solution advantages
Built to scale from single plants to multi-factory programs.
Complete traceability
Multi-camera visual evidence for every step of critical operations.
No extra control hardware
Works with existing camera infrastructure and minimizes invasive retrofits.
Automatic misoperation alerts
Immediate notifications for non-compliant procedures and risky actions.
Flexible cross-station rollout
Adapts quickly to different stations, layouts, and process variants.
Data-driven governance
Visual dashboards and metrics support continuous EHS optimization.
Lower O&M overhead
Scale new scenarios via model updates instead of frequent hardware changes.